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The
conventional or Direct dampening system
employs a fountain roller which picks
up the fountain solution in the fountain
pan. A ductor roller takes the fountain
solution from the fountain roller and
passes it to a distributor roller. From
here the fountain solution is transferred
to the offset plate via one or two fountain
form rollers. The ductor and form rollers
(rollers that contact the plate) of the
system usually have a cloth or paper cover
which some printers call a "sock". In
years past they were known as "molleton"
covers. Today the rollers are covered
with 3M paper sleeves or a fabric type
such as Veratec Red Runners.
A
drawback of this system is the slow reaction
time in making adjustments due to the
"back and forth" action of the ductor.
Also the cloth covers become soiled with
ink and need cleaning, otherwise they
can transfer the ink to the non-image
areas of the plate.
The
Indirect conventional dampening system
feeds the fountain solution directly into
one of the ink form (roller that touches
the plate) rollers. This system is known
as "indirect" since the fountain travels
to the plate via an ink form roller and
not directly to the plate as the above
system does. Some indirect systems, such
as the one shown on the right, will have
the ability to feed the fountain solution
into the ink system as well as to the
offset plate. A ductor roller still picks
up the fountain solution and transfers
it to the transfer rolls and then to the
form rollers. Most newer presses today,
however, do not employ the ductor roller
but use a continuous feed system (see
inset).
A
fine emulsion of ink and water is then
developed on this ink roller. This is
one reason printers need to know about
"water Pickup" or what percentage of water
can be taken up by the ink. This system
is also known as an "integrated" dampening
system as it is integrated into the ink
system. One of the benefits of this system,
is that is does not use covers thus it
reacts quicker when dampening changes
are made.
You
generally find this type of dampening
on newer and faster press equipment today.
The
continuous dampener is actually a roll
type coater. There area two types of continuous
dampeners - one type feeds fountain solution
directly to the plate and the other feeds
it directly into the ink system. The continuous
dampener uses a four roller system:
- Fountain
Pickup roller
- Slip
roller
- Transfer
roller
- Water
form roller
The
slip roller controls the amount of fountain
solution supplied to the plate. Speed
the roller up and you feed more fountain
solution. Slow it down and you supply
less. The use of alcohol on these type
of dampeners was standard for years. Alcohol
(Isopropyl Alcohol) was used as it increased
the fountain solution viscosity and made
it "more wettable" so that transfer was
easier from one roller to the other. The
Government, however, has pushed to eliminate
the use of alcohol as it is contains VOC's
(Volatile Organic Compounds). Alcohol
substitutes such as Glycol ethers, Butyl
Cellusolve, etc., are being used today
to accomplish the same task. Roller hardness
is also being changed to help accomplish
the same job - easy transfer of the fountain
solution.
Continuous
dampeners can either feed directly to
the plate (above) or directly into the
ink system (right). Advantage can vary
but usually is determined by the press
manufacturer.
Recall
that most lithographic plates function
on the principle of water and ink receptive
areas. In order for ink to adhere only
to the image areas on the plate, a layer
of moisture must be placed over the nonimage
areas. The dampening system accomplishes
this by moistening the plate consistently
throughout the press run.
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