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There
is another form of offset printing which
is known as "Waterless Offset". Waterless
offset uses the concept of differential
adhesion to keep image and non-image plate
areas separate during printing. No fountain
solution is used in this process.
The
method used to achieve this type of printing
is a silicone coating on the surface of
the offset plate. During plate development
silicone is removed from the image area
of the plate. Silicone is not removed,
however, form the non-image areas. The
image areas with no silicone now sit slightly
below the non-image silicone area forming
very shallow "wells" to hold the ink.
The ink is formulated to resist adhesion
to the silicone but will deposit in the
non-silicone shallow well areas.
Ink
viscosity is important so several of the
ink rollers must be cooled/heated to maintain
a constant temperature which in turn will
keep the viscosity constant.
Waterless
printing has some advantages over conven-tional
offset as colors are more vibrant and
the printed image sharper; however, the
overall cost is slightly higher. The plate
being made with silicone scratch easily
so most waterless printing today is done
on sheetfed presses.
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