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The
printing unit places a water solution (fountain)
and ink on the offset plate, transfers the image
to the blanket cylinder, then to the paper. It
then delivers the paper to the delivery unit.
The printing unit must be adjusted so that the
proper amount of ink and fountain solution are
deposited on the printing plate so that the image
is transferred accurately, evenly, and consistently
to the printing paper. Every offset printing unit
is made up of the following three parts:
- The
cylinder system (plate, blanket and impression)
- The
dampening system
- The
inking system
Each serves an important function in the total
image transfer system. The only deviation in this
process is with the "waterless" system (Toray)
which has been explained elsewhere in this publication.
Many
multicolored sheetfed presses are equipped with
a Perfecting cylinder to turn the paper over so
that the back side can be printed. For example,
a four-color press may have the perfector cylinder
between the second and third unit. After printing
two colors on the top of the sheet, the cylinder
can be configured to run the paper over and the
third and forth unit will print 2 colors on the
back side.
If
the printer does not want to print "two up" (two
colors each side), he will configure the unit
so that the paper is not turned around thus printing
4 colors on the top.
Many
7 color presses have the perfector unit between
the 2nd and 3rd unit. This enables the printer
to print 2 colors on the inside of the sheet and
5 on the outside. Greeting cards are often printed
this way. Sheet length is very important in perfecting.
Most of these perfecting units will tolerance
only a 1/16 of an inch variation. If a sheet is
off more than that the grippers will miss picking
up the tail causing a jam in the perfector. Thus
sheet cut length is very important.
When
printing light weight papers such as a 50, 60
or 80 lb text, the transfer cylinder of a press
will be fairly small. When running heavier weight
papers, however, such as a Bristol or a board,
a larger transfer cylinder is usually preferred.
The reason press manufactures will make the transfer
cylinder larger for a press that runs mostly board
is because of the stiffness of the board. When
transferring between printing units the heavier
weight board will not wrap around the small transfer
cylinder resulting in "sheet slap." If the transfer
cylinder is larger in diameter, the board does
not warp near as much and sheet slap is eliminated.
Heidelberg, for example, makes a "CD" (carton
and diameter) Speedmaster. This press uses a special
double dimension hard chrome plated impression
cylinder and a singe triple dimension transfer
drum to ensure smooth transport for all board.
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