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To
understand printing, one must understand
the various printing methods used today
to print a product. While there are many
different printing methods used today,
there are still four main methods:
- Letterpress
- Flexography
- Gravure
- Offset
Lithography
Letterpress
is the oldest and fastest diminishing
method used today. Developed centuries
ago by the Chinese it is still used to
print newspapers, labels, etc. Its quality,
however, is not that of the other main
processes and tends to print mid to low
quality.
Flexography
is a newer printing process developed
during the mid 1900's. Flexography has
found wide application in printing for
food packaging with plastics and non-absorbent
stock. It is also used to print envelopes,
newspapers, pressure sensitive labels,
etc.
Gravure
is another old printing process used to
print packaging, magazines, wallpaper,
gift wrap, etc. The major advantage of
Gravure is that it can print very long
runs due to its confi guration. Sear advertising,
for example, can count into the millions
of printed pieces. Unlike offset, Gravure
uses a metal printing cylinder can handle
these types of long jobs without wearing
out the printing cylinder. Money and postage
stamps are also printed using a form of
Gravure (Intaglio).
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Distribution by Process
Printing, Publishing and Packaging
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1995 |
2025* |
| Offset Lithography |
47% |
30% |
| Water-based |
46% |
20% |
| Waterless |
1% |
10% |
| Gravure |
20% |
20% |
| Flexography |
18% |
20% |
| Letterpress |
7% |
2% |
| Screen & other Plate Systems |
3% |
2% |
| Electronic, ink Jet, etc (non-Plate) |
5% |
26% |
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* Projections by Mike Bruno, an
industry consultant
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Offset
Lithography was developed during the late
1800's in Germany and has become a very
popular printing process. Offset Lithography
is used to print newspapers, magazines,
advertising, business forms, direct mail,
etc. Offset is the most widely used printing
process used today.
There
are, of course, other printing methods
such as screen, electronic, etc., but
the four above mentioned processes dominate
the printing industry today. This will,
of course, change during the next 25 years
as other technologies come into being.
Let's now start to explore the various
different priting methods including the
four main processes used today.
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