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To
understand printing, one must understand the various
printing methods used today to print a product.
While there are many different printing methods
used today, there are still four main methods:
- Letterpress
- Flexography
- Gravure
- Offset
Lithography
Letterpress
is the oldest and fastest diminishing method used
today. Developed centuries ago by the Chinese
it is still used to print newspapers, labels,
etc. Its quality, however, is not that of the
other main processes and tends to print mid to
low quality.
Flexography
is a newer printing process developed during the
mid 1900's. Flexography has found wide application
in printing for food packaging with plastics and
non-absorbent stock. It is also used to print
envelopes, newspapers, pressure sensitive labels,
etc.
Gravure
is another old printing process used to print
packaging, magazines, wallpaper, gift wrap, etc.
The major advantage of Gravure is that it can
print very long runs due to its confi guration.
Sear advertising, for example, can count into
the millions of printed pieces. Unlike offset,
Gravure uses a metal printing cylinder can handle
these types of long jobs without wearing out the
printing cylinder. Money and postage stamps are
also printed using a form of Gravure (Intaglio).
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Distribution by Process
Printing, Publishing and Packaging
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1995 |
2025* |
| Offset Lithography |
47% |
30% |
| Water-based |
46% |
20% |
| Waterless |
1% |
10% |
| Gravure |
20% |
20% |
| Flexography |
18% |
20% |
| Letterpress |
7% |
2% |
| Screen & other Plate Systems |
3% |
2% |
| Electronic, ink Jet, etc (non-Plate) |
5% |
26% |
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* Projections by Mike Bruno, an industry
consultant
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Offset
Lithography was developed during the late 1800's
in Germany and has become a very popular printing
process. Offset Lithography is used to print newspapers,
magazines, advertising, business forms, direct
mail, etc. Offset is the most widely used printing
process used today.
There
are, of course, other printing methods such as
screen, electronic, etc., but the four above mentioned
processes dominate the printing industry today.
This will, of course, change during the next 25
years as other technologies come into being. Let's
now start to explore the various different priting
methods including the four main processes used
today.
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